Infrastructure
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Schmaltz jib crane and vacuum
For smooth transition of glass with in the huge factory premise and accurately controlling the glass
Specialized Vacuum Lifter for handling glass light
For transportation of glass lite from one point to another in factory premises
Movable trolleys for Glass
To transport glass from one point to another in factory in most efficient way
D M Water Plant
To ensure the water using for processing glass is free from any impurities and any other salts like calcium and magnesium
Pre-Processing Machineries
Cutting Lines
Cutting lines are considered to be the heart of the tempering factory, as all the process depends on how fast and accurate the cutting is
Mahavir Glass Enterprise have an upper edge over competitors because
of its startling infrastructure. We have 3 Jumbo size cutting lines. Two cutting lines from CMS industries (Italy) and one from Glass shining.
CMS runner line has 4 cutting heads and capability of cutting jumbo size of 3.3m * 7.0m.
Over all capacity of Mahavir Glass Enterprise cutting lines is more than 5000 Sq. MT on daily basis.
Edging Machines
1. Edge Seaming Machine
Automatic precise grinding 4 sides and corners cut with excellent working speed
Precise grinding with servo motor and controlled by touch screen Automatic adjust for different glass size and glass thickness
Glass transport system by vacuum conveyor belts avoid scratching can be used for Low-E glass It can seam glass up to 12 mm with working speed of 30 meter per minute
2. Fully automated edging line
The polished edge depicts the aesthetic beauty of the glass.
Mahavir Glass Enterprise has two sets of double edger’s that processes all the four edges of glass at the same time.
It can produce wide variety of sizes ranging from 450MM * 450MM to 2500 * 4500 MM
The machine is made according to ES standards and has L Shaped table to transfer glass from one double edger to another
Washing Machines
2 horizontal washing machines for clear glass, 1 Vertical washing Machine for Low E glass, 1 horizontal machine for Double Silver Low C E glass
To ensure the perfect quality of glass, washing is very important We use washing machine after process of edging, fabricating glass and before critical process like tempering and insulating of glass
We use D.M. or de mineralized water to ensure spotless quality of low – E glasses and also for better quality of clear glasses
The special washing machine for Low-E glass has 8 brushes and it detects the glass and work accordingly ensuring the optimum result of washing
Heating Process
Tam Glass Furnace & North Glass Furnace
Mahavir Glass Enterprise has one the most advanced infrastructure when it comes to tempering. We have a state of the art furnace from Tam Glass (Finland) with a patented vortex plus technology, which is the most advanced technology in today’s tempering lines available.
Mahavir Glass Enterprise is the only company in western India to invest in this state of artfurnace. Thanks to patented vortex plus technology we are among foremost companies in India to process Triple Silver Low-E glass.
ADVANTAGES OF TAM GLASS FURNACE
- 100 % flatness of glass is ensured by convection jet plus ™ technology
- Negligible roller waves
- Uniform heating of glass ensures spotless quality
- Best surface quality is maintained in this furnace
- Very Low surface distortion
- General bow less than 1 mm per meter of total width
The tempering furnace is from North Glass (China), which is completely manufactured according to ES. It has a size of 2.44 MT * 4.3 MT and production capacity of 1200 Sq. MT (6MM Clear Glass).
Digital Ceramic Printing Process
TECGLASS (SPAIN)
Mahavir Glass Enterprise has one the most advanced digital printing machine from Spain. Ceramic Printing is very different to other techniques available in the market today and offers a wide array of benefits over other techniques.
It provides several benefits to the end user over and above the fact that it’s presence adds a whole new creative dimension to the structure, building, premises or large projects.
The printed glass has a resolution of up to 1400 dpi which is extremely precise and is durable and resistant to any kind of harsh conditions, thereby reducing damage and sustaining the vibrant fresh look of a new panel.
Glass Insulation
Automatic insulating line from Ekang (Korea)
It can produce triple glaze glass up to the Size of 2.35 Mt * 3.35 MT, and it can also do step glazing on all four sizes automatically with the speed of 1200 Sq. Mt in a day it is indeed fastest insulating machine in India
It ensures spotless quality by perfect glass cleaning by 8 Brushes specially designed for double silver Low-E glass, automatic detection of Low-E coating surface when glass in inserted.
It can maintain high level of accuracy because pressing is done in accordance with glass using servo motor and other sophisticated control methods. High quality products can be assured by this kind of flat pressing system
Raw Material Used in Insulating Glass Units
To ensure quality & longevity of the insulated glass unit we import raw material from Italy & USA
List of suppliers of Raw Materials for insulated Glass Unit
- Primary sealant: Fenzi (Italy)
- Aluminum Spacers: Alu-pro (Italy)
- Secondary Sealant: Dow-Corning or Momentive (GE)
- Molecular Sieve: Fenzi (Italy)
Quality Lab
Quality is never an accident; it is always the result of high intention, sincere effort, intelligent direction and skillful execution; it represents the wise choice of many alternatives (Quality statement for Mahavir Glass Enterprise).
To ensure best quality, we have put in strict quality and assurance department, which makes sure that every glass, is perfect glass with zero defects.
We adhere strictly to European Standards (EN) & American Society for Testing & Measurements (ASTM)
Some standards applied at Mahavir Glass Enterprise
| EN Standard | For… |
| EN 1096 | Testing of float Glass (Raw Material) |
| EN 1279G1 | Testing for Insulated Glass Unit Materials |
| EN 1279 | Testing for Insulated Glass Unit (Final Product) |
| EN 1863 | Test for heat treatment: Tempering & Heat Strengthening |
| EN 12150 | Test for toughened Glass |
- GASP: Strain optics’ GASP® Polarimeter is an instrument for measuring surface stress in heat-strengthened and tempered glass. It can also be used to confirm stress-relief in annealed glass and to validate furnace settings for manufacturers of safety glass.
- Roller wave: Roller wave distortion can be visually observed in tempered and heat-strengthened glass. The heat treatment process can cause the glass to bow and warp, viewed as ripples or optical distortion of reflected images.
- Merlin Meter: A remarkably simple but effective precision measurement instrument it allows accurate measurement of glass and air-gap thickness in single, double and triple glazed units and is able to identify laminate interlayers all at the touch of a button.
- Ball Drop Test
- Impact test
- Snap Test & Butterfly test
- Delta T test for molecular sieve
- Boil test
- Leakage & condensation test for Insulated Glass Unit
- Shore Hardness test
Moreover, this, Visual inspection is done on raw material and subsequently during all stages of production including visual inspection before dispatch.
